Cored Wire

Manufacturer of Cored Wire
 

TF Industrial Co.,Ltd Started in 1998, We are a professional manufacturer in Ferroalloy and Metal industries, which is located in Jinjie Industrial Park, Shenmu City, Yulin City, Shaanxi Province, We have many complete production lines! Our common products are Silicon Metal, Ferro Silicon, Silicon Calcium alloy, Ferro Manganese, Silicon Manganese, Cored Wire, etc. We continuously improves productivity and product quality, winning the trust and praise of domestic and foreign customers.

 

 
 
Why Choose Us

Our factory

We have our own processing plant, which covers an area of 95,000 square meters, with 158 employees and 18 senior and middle-level technicians. The company has established close ties with domestic first-class metallurgical materials research institutes and universities.

Our Team

We have a professional management team to provide customers with product services and support in all aspects from production, sales, logistics, etc. Equipped with professional after-sales service personnel, we ensure that user requests are responded to within 24 hours and practical solutions are proposed.

Production Equipment

We have 6 submerged arc furnaces, 10 intermediate frequency furnaces, and several complete modern production equipment, such as crushing and screening powder production lines and core wrapping production lines.

Sale Market

We have established long-term and stable cooperative relationships with customers in many countries and regions around the world, and our products are exported to Europe, North America, India, Japan and other places.

 

Benefits of Cored Wire

 

Wire feeding technology can make fine adjustments to the chemistry of metal. Wire feeding technology can also Increase alloy element's recycling rate.

 

The steel liquid treated by wire feeding technology is stable and well-mixed, Secondary oxidation will be avoided. The mixture will speed up to float. The steel liquid will be clear and well mixed.

 

Wire feeding can prevent air from being brought into the steel liquid.

 

Wire feeding technology has good adaptability, needs small investment, and has a good application range.

 

Wire feeding technology needs simple facilities, simple operations, and is environmentally friendly.

 

Types of Cored Wire
 

Calcium-Iron Cored Wire
Calcium-iron cored wire is primarily used in steelmaking to purify inclusions in steel. It plays a role in purifying molten steel and partially changing the nature and shape of inclusions, which improves the quality and castability of molten steel. It also enhances the performance of the steel, increases the alloy recovery rate, reduces alloy consumption, lowers steelmaking costs, shortens smelting time, and helps control the composition of the steel.

 

Calcium-Silicon Cored Wire
Calcium-silicon cored wire, similar to calcium-iron cored wire, is used in steelmaking to purify inclusions in steel. It aids in purifying molten steel and partially changing the nature and shape of inclusions, improving the quality and castability of molten steel. The use of calcium-silicon cored wire enhances the performance of the steel, increases the alloy recovery rate, reduces alloy consumption, lowers steelmaking costs, shortens smelting time, and helps control the composition of the steel.

 

Carbon Cored Wire
Carbon cored wire is used for fine-tuning the carbon content in molten steel. It aids in controlling the carbon content of the molten steel, thereby reducing production costs. The carbon cored wire is firmly coated, does not open or break, has uniform core material composition, and a high filling rate.

 

Application of Cored Wire

 

SiBaCa Cored Wire

Automobile Manufacturing

High-strength steel produced cored wire and ferro calcium cored wires is widely used in the automotive industry, enhancing vehicle safety and performance.

FeCa Cored Wire

Construction Engineering

High-quality steel is utilized in construction, improving the stability and durability of building structures.

CaSi Cored Wire

Shipbuilding Industry

High-strength steel enhances the corrosion resistance and strength of vessels.

 

 

Specification of Cored Wire

 

 

No.

Main Composition

(%)

Cored wire diameter(mm)

Coil thickness(mm)

Coil

Weight(mm)

Powder density

(g/m)

Evenness(%)

1

Si60Ca28

13.0

0.35

145

220

2.5-5

2

Ca97%min

13.0

0.35

145

60

-----

3

Ca26-30Al3-24

13.0

0.35

145

210

2.5-5

4

Ca28-32

13.0

0.35

145

240

2.5-5

5

Si55Ca15Ba15

13.0

0.35

145

220

2.5-5

Si55Ca13Ba13

13.0

0.35

145

220

-----

6

Si35-40Al12-16

Ba9-15

13.0

0.35

145

215

2.5-5

7

Ca30-35

Al17-8Si<0.8

13.0

0.35

145

200

2.5-5

8

Si30-45Ca9-14

13.0

0.35

145

225

2.5-5

Ba6-12Al12-18

9

C98S<0.5

13.0

0.35

145

150

2.5-5

10

Mg5-10Re1-5

13.0

0.35

145

230

2.5-5

Ba1-3Ca2-4Si30-50

11

Ti30

13.0

0.35

145

510

2.5-5

Also can execute the production according to customer's special requirement

 

 

Lead Time

 

 

Quantity (kilograms)

1 - 100

101 - 2000

2001 - 10000

> 10000

Lead time (days)

7

15

30

To be negotiated

 

Packaging & Shipping

 

productcate-636-444
productcate-636-444

 

Certifications

 

productcate-323-455
productcate-323-455
productcate-323-455

 

FAQ

 

Q: Can you provide customized services if I have specific needs?

A: Yes, we can provide customized services. We will formulate corresponding plans based on the customer's needs to meet their special requirements.

Q: Do you have any guarantee for the product quality?

A: Yes, we have a sound quality control system and ensure that each product undergoes strict inspection to ensure that the product quality meets our standards and customer requirements.

Q: How is Cored Wire produced?

A: Cored Wire is manufactured through a series of steps including steel strip pre-deforming, filling the core material powder, longitudinal seam locking, and press deformation. This process ensures that the core materials are tightly enclosed within the steel casing, maintaining structural integrity during use.

Q: What types of materials can be used as the core in Cored Wire?

A: The core of Cored Wire typically consists of specific iron alloy powders or other powdered materials tailored to the desired refining effect, such as deoxidation, desulfurization, or inclusion modification. Common core materials include ferroalloys, deoxidizers, and fluxes.

Q: How is Cored Wire fed into the molten metal?

A: Cored Wire is fed into the molten metal using specialized equipment known as a wire feeder. The wire is continuously fed into the molten bath at a controlled rate, allowing precise dosing of the core materials for efficient refining.

Q: Is Cored Wire suitable for all types of steel production?

A: While Cored Wire is highly versatile, its suitability depends on the specific requirements of the steelmaking process and the desired outcome. It is commonly used in secondary steelmaking processes like ladle refining or tundish treatments where precise control over steel composition is crucial.

Q: How does Cored Wire compare to traditional alloying methods?

A: Compared to traditional methods like addition of bulk alloys or spraying of powders, Cored Wire offers advantages such as more accurate dosing, reduced environmental impact due to minimized dust generation, and improved efficiency in terms of both time and resource consumption.

Q: Are there any safety considerations when handling Cored Wire?

A: As with any industrial material, proper handling procedures should be followed when working with Cored Wire. This includes wearing appropriate personal protective equipment (PPE), ensuring adequate ventilation, and following manufacturer guidelines for storage and transportation to prevent accidents and exposure to hazardous substances.

Q: Can Cored Wire be recycled after use?

A: Yes, Cored Wire can often be recycled as part of the overall steelmaking process. After use, the remnants of Cored Wire, including the steel casing and residual core materials, can be collected and reprocessed, contributing to resource conservation and sustainability efforts.

Q: What is the shelf life of Cored Wire, and how should it be stored?

A: When properly stored in a dry, cool environment away from moisture and direct sunlight, Cored Wire can have a long shelf life, typically exceeding several months. It's important to follow storage guidelines provided by the manufacturer to maintain product quality and effectiveness over time.

We're well-known as one of the leading cored wire manufacturers and suppliers in China. If you're going to buy cheap cored wire in stock, welcome to get quotation and free sample from our factory. For price consultation, contact us.black silicon carbide

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